ROTALIGN Ultra iS

The intelligent alignment platform

ROTALIGN Ultra iS - The intelligent alignment platform

All-in-one: High-end system for shaft alignment and geometric measurements

  • Hundreds of positions measured, automatic evaluation of measurement quality and filtering of measurement points: intelliSWEEP.
  • Convenient alignment of uncoupled shafts: intelliPASS mode.
  • One-step machine corrections: simultaneous monitoring of machine corrections in vertical and horizontal directions at any sensor position (Live Move).
  • Handles any amount of misalignment (InfiniRange) including extra-large detector.
  • Integrated Bluetooth module: no extra accessories required.
  • Save measurement reports as PDF to a USB stick: no PC required.
  • Optional expert modules for more alignment applications.

No matter whether it is a motor-pump set or turbomachinery trains, ROTALIGN Ultra iS is a highly versatile system made to handle alignment on all types of rotating machines.  This best-of-breed laser alignment system will save you a lot of time and effort!

With intelliSWEEP, you only get the best measurement results under any external and environmental conditions. Using a number of quality factors such as vibration and backlash, poor quality measurement points are automatically filtered out.

Live Move enables one-step machine adjustments through the simultaneous monitoring of machine corrections in both vertical and horizontal directions with the sensor at any angular position on the shaft. Not only does this save a lot of time and effort but it is also extremely useful in case of restricted access to predetermined shaft positions.

The modular system is easily configured with expert modules such as Vibration Acceptance Check, Live Trend for the monitoring of thermal growth, simultaneous multi-coupling measurement, RFID machine identification, and geometric measurements.

OPTALIGN smart RS5

OPTALIGN smart RS5

The power of precision shaft alignment

Smarter, faster, RS5
  • Alignment of horizontal, vertical and flange-mounted machines, coupled and uncoupled shafts
  • Sensor with XL HD detectors and MEMS inclinometer
  • Hundreds of positions are automatically measured during shaft rotation – SWEEP.
  • Live monitoring of horizontal and vertical corrections at any angular sensor position on the shaft – Concurrent Live Move
  • Flip machines functionality
  • Save measurement reports as PDF onto a USB stick
  • Bluetooth communication integrated in handheld unit and RS5 sensor
  • Straightness results on both axes with only one measurement (Option)

With OPTALIGN smart RS5, shaft alignment has never been so smooth. The unique RS5 sensor contains two XL HD position-sensitive detectors and a MEMS inclinometer to precisely measure the exact position of the laser beam as the shafts are rotated.

With the continuous SWEEP measurement mode, hundreds of positions are automatically measured as shafts are rotated. Measurement can start in any direction with the sensors at any position. All relevant alignment results, including soft foot, are graphically displayed on one screen.

Smiley symbols clearly indicate the alignment status so that there is no need to interpret the results.

With concurrent Live Move, only one measurement is required to perform the required machine adjustments: no matter the position of the sensor on the shaft, Live Move enables to concurrently monitor the vertical and horizontal machine corrections live on the screen. This is extremely useful in case of restricted access to predefined shaft positions.

The Bluetooth module for wireless communication is included in the standard version.

PDF reports can be generated easily and directly saved from the system onto a USB stick.

Our alignment software is used for preparing, analyzing, archiving measurement files and printing professional reports.

Easy Laser E710

With Easy Laser E710 you can rest assured your machinery is precisely aligned and operating at maximum efficiency. Optimal machine alignment eliminates downtime saving you time and money on operations. You’ll also be saving on easily avoidable machine repair and saving big money in energy costs.

APPLICATIONS:

  • Machine shaft alignments
  • Pump shaft alignments
  • Geometric flatness, straightness squareness, measurements
  • Turbine and compressor train alignments.
  • Wind turbine installations

How to Use the Easy Laser E710

Easy Laser E710 uses the same system for all stages of machine set-up. Just follow these simple steps:

  • Check the base
  • Check vibration level
  • Check bearing play
  • Check soft foot
  • Measure the machine
  • Align the machine
  • Document the results

Contact us to find out more about the Easy Laser E710 or any of our other measurement and alignment equipment

Specifications

  • Every feature and program required for rotating machines
  • Bluetooth connection allows you to move and work freely
  • Endurio Power management system for long operating times
  • Barcode documentation system allows quick work
  • EasyTurn function offers as little as 20° between measuring points
  • Alignment live anywhere around the shaft
  • Easy to use program operates in several languages
  • Expandable technology

Easy Laser E540

The Easy Laser E540 is a reliable and economical high performance alignment system for rotating machinery. The E540 allows you to easily perform all alignment prerequisites and checks, letting you measure and align in only three simple steps.
TruePSD detectors on the measuring units enable you to measure from up to 10 metres. The measuring units are dust and water proof to class IP65 and the aluminium and stainless steel construction assures accurate measurement and precise alignment in even the most harsh conditions.

The measurement results can be quickly and easily documented in a PDF report, generated directly from the wireless display unit. The data can also be stored in the system’s internal memory or USB stick, or transferred directly to your PC for later analysis with EasyLink software. A thermal printer accessory is also available for quick measurement data printing.

APPLICATIONS:

  • Machine shaft alignments
  • Pump shaft alignments
  • Turbine and compressor train alignments.

Contact us to find out more about the Easy Laser E540 or any of our other measurement and alignment equipment.

Specifications

• Simple to use
• Compact measuring units for use on most machine designs
• All wireless units (on board Bluetooth and integrated rechargeable battery)
• 5.7” colour display
• Easy read graphic and text based interface
• TruePSD technology with unlimited resolution
• Dual PSD, dual laser beams and dual inclinometers for superior control and accuracy
• Produce PDF reports directly from the display unit and save to USB memory
• Expandable and adaptable technology

Easy Laser E420

The Easy Laser E420 represents a leap forward in entry level laser systems for shaft alignment. The new E420 makes aligning various sizes of wind turbines gear boxes and generators a breeze and with the new special brackets available for alignment with locked rotors, your alignment jobs are even more safe.
The rugged machine has an IP65-rated design built to work in the toughest environments. The E420 features pre-mounted units and an Easy Laser barcode scanner for fast operation. The large 5.7″ colour display makes it simple to gather all measurement data and the built in Bluetooth wireless technology means you won’t be tangled up with cords and wires getting in the way of your job.
The EasyLaser E420 is set up with a range of Smart Functions to make your measurement and alignment run faster and more smoothly.

  • EasyTurn – allows you to begin the measurement process from anywhere on the turn.
    Soft Foot Check – ensures that the machine is positioned evenly on all feet and letting you know where adjustment is needed
  • Thermal Growth Compensation – calculates the appropriate shims and values required to make adjustments where temperature expansion has occurred
  • Tolerance Check – Measurement results can be checked against pre-defined tolerance tables or values you determine yourself
  • Vertical/Flange-Mounted Machines – This program is used for alignment of vertical and flange-mounted machines, and displays centre offset, angular error and shim value at each bolt
  • Horizontal Machines – Simple alignment of horizontally mounted machinery including pumps, motors, gearboxes and compressors
  • Values – Digital Dial Indicator – The values program can be used with the standard equipment when measuring with dial gauges and to check bearing play or shaft load
  • Measurement Value Filter – An electronic filter function used to filter out interference such as vibrations and air turbulence from adjacent machines that could otherwise result in poor measuring conditions
  • Multiple Sets Of Feet – adjusts the unit to measure just about any type of machine design
  • Live-Any-Angle 360° – lets you adjust machines in real time with the measuring units positioned anywhere on the shaft

Contact us to find out more about the Easy Laser E420 or any of our other measurement and alignment equipment.

Specifications

• Easy to learn and to use
• Compact measuring units for use on most machine designs
• Wireless units with in-built Bluetooth
• Integrated rechargeable battery
• Large, easy to read 5.7” colour display
• Programs operate with both icon and text control
• TruePSD technology with unlimited resolution
• Dual PSD, dual laser beams and dual inclinometers for superior control and accuracy

9100D Portable Shaker Table Vibration Calibrator

Ideal for checking accelerometers, velocity transducers and proximity probes over a wide frequency and amplitude operating range, the 9100D Portable Shaker Vibration Calibrator is rugged throughout, with simple and elegant usability and robust internal components.  In contrast to more elaborate laboratory style systems, the 9100D is a portable vibration shaker and calibrator, making it perfect for testing in the field or at a customer’s site.

The unit is small and completely self-contained, providing a known vibration reference source from 7 Hz (420 CPM) up to 10 kHz (600k CPM), at amplitudes up to 20 g (196 m/s2), shaker stroke and sensor mass dependent.  Packaged in a lightweight, durable Pelican® Case with two press and pull latches and padlockable caps, the 9100D is always ready for travel to test sites.

  • Best in class rugged portability
    • Sturdy internal shaker element design with carbon fiber composite armature flexures
    • Legendary protection and quality of Pelican® Cases
      • Watertight, crushproof
      • Two press and pull latches
  • Simple and elegant usability from the plant floor to metrology labs
    • Adjust frequency ranges and amplitude settings with just two dials
    • English or metric units on LCD screen
    • Lightweight at 18 lb (8.2 kg) allowing for easy mobility
    • Battery life up to 18 hours
  • Precision control and stability
    • Integral ICP® quartz reference accelerometer
    • State of the art digital electronics
  • Ideal for in-situ validation of your entire measurement channel
    • Ensure end-to-end functionality
    • Confirm alarm trip points are set properly
  • Guarantees accuracy and reliability of test with integrated reference accelerometer traceable to NIST
  • Units of Readout for 9100

    Acceleration g pk m/s² pk
    g RMS m/s² RMS
    Velocity in/s pk mm/s pk
    in/s RMS mm/s RMS
    Displacement mils pk-pk µm pk-pk
    Frequency Hz CPM

    Physical Properties

    Dimensions

    (H x W x D)

    8.5″ x 12″ x 10″ 22 cm x 30.5 cm x 28 cm
    Weight 18 lb 8.2 kg

    Supplied Accessories

    • Power Supply and Plug Adaptors
    • Mounting Wrench
    • 081A08 Mounting Stud (10-32 to 1/4-28 Adaptor)
    • QuickStart Guide
    • Manual
    • Mounting Pad
    • NIST Traceable Calibration Certificate

  • 9100D Optional Accessories

    9100-MNTKIT Mounting Accessory Kit – To adapt to 1/4-28 threaded mounting platforms. Includes studs/inserts (1/4-28, 10-32, 6-32 and 5-40) and bases (for adhesive, magnetic, and custom thread patterns) for 9100 Series Portable Vibration Calibrators.
    9105D Transfer standard reference accelerometer and ICP® sensor signal conditioner, for calibration and system verification of the 9100D calibrator.
    9100-MPPA01 Proximity Probe Adaptor Kit – Supports probes with common case threads ranging from M6 to 3/8″. Includes Mitutoyo micrometer (metric) and 9100-PPA02 nickel plated 4140 steel target.
    9100-PPA01 Proximity Probe Adaptor Kit – Supports probes with common case threads ranging from M6 to 3/8″. Includes Mitutoyo micrometer and 9100-PPA02 nickel plated 4140 steel target.
    9100-PPA02 Target – For 9100-PPA01 or 9100-MPPA01 proximity probe adaptor kit, nickel plated 4140 steel.

     9100D Replacement Accessories

    9100-PS01 Power Supply – Charger for 9100D Portable Vibration Calibrator, universal 100-240 V, 50/60 Hz
    9100-BAT01 Replacement Battery – For 9100 Series Portable Vibration Calibrators

CSI 2140 Vibration Analyzer

The Emerson CSI 2140 Machinery Health Analyzer is the next generation in a family of industry-leading vibration analyzers and data collectors from Emerson.

In addition to providing fast, actionable information, an effective solution must take advantage of modern communication and interface innovations that make tasks easier and more intuitive. Emerson’s CSI 2140 Machinery Health Analyzer was designed specifically with these goals in mind.

Emerson Process Management CSI 2140 Features :

  • Easy data collection and powerful analysis tools in a single unit
  • Four-channel data collection for faster route completion and advanced diagnostics
  • Embedded intelligence guides test set up and data analysis
  • Ergonomically designed to improve usability in the field
  • Convenient uploading of data wirelessly to AMS Suite from the field

Emerson Process Management CSI 2140 Specs :

A. Frequency analysis
A/D converter24 bits of precision.
Automatic Integrator CorrectionAllows precise measurement of low frequency vibrations down to 0.2 Hz.
Averaging modesNormal, exponential, peak hold, order tracking, negative averaging, synchronous time
Cursors SpectrumSingle, Harmonic, Moving Harmonic, Sideband, and Time/Frequency for waveform.
Dynamic rangeConverter has 120 dB dynamic range
Frequency rangeDC to 10 Hz minimum, DC to 80 kHz maximum
Frequency UnitsHz, CPM, Orders.
Full-scale rangeAccelerometer input: 0-20V, Volts input -20V + 20V
Noise floorTypically less than 20 μV for a 400-line spectrum at 1000 Hz maximum frequency.
Number of averages5,000 in Route mode, 10,000 in Job mode.
Resolution100, 200, 400, 800, 1600, 3200, 6400, or 12800 lines of resolution. True Zoom provides effective resolution of up to 300,000 lines.
ResponseFlat to DC for non-integrated and DC-coupled signals; optional AC coupling -3 dB at 1 Hz
ScalingLinear or Log, both X and Y
WindowsHanning or uniform
B. Data storage capacity
Internal memorySD (Secure Digital). Virtually unlimited memory with off the shelf SDHC SD cards up to 32 GB.
C. Data analysis speed
400 line, 1000 HZ spectrum67% overlap 6 avg/sec
1600 line, 1000 Hz spectrum67% overlap 3 avg/sec

About Us

PT. GAMMA ENERGI PRATAMA are engineering company with three business units; supplying high quality product, engineering services, and providing engineering training & international certification.

Our competitive advantage includes expert in providing solution and technical support for industrial process instrumentation (level, flow, pressure, temperature), portable industrial instrument measurement & sensors, and engineering sevices (vibration analysis, condition monitoring, calibration, etc).

Our market focused on approach is extensive knowledge combined with strong supplier & customer relationship. The company has built foundation and  delivered value in every project performed either product supply, services and engineering courses/certification.

VISION

Become the best partner for industrial by deliver excellent services and solutions to client.

MISSION

  • Provide products and services that are of high quality standards, timely, and cost efficient both in terms of production and services.
  • Utilize the best technical and technologies to give innovative solution to customer.
  • Provide solution to customer need beyond customer expectation.
  • Developing the capacity and capability of human resources who have technical and non-technical competence with  customer orientation, comfortable working enviroment and continnous improvement.